In many process applications especially food and pharmaceuticals sanitary lines and fittings must be used whenever the system is carrying product (media) that cannot be contaminated by bacteria. These are based on tube connection ID sizes and consultation with cataloged information will be helpful to properly understand the designation for any of these hoses. Fittings come in a dizzying variety of styles, orientations, and attachment methods to meet the particular needs of every system.
Proper hose and tubing selection lowers cost of ownership and avoids downtime and unscheduled maintenance, which ultimately maximizes uptime and improves ROI of the system. Cut length is from the fitting collar end to fitting collar end.
This can lead to damage of seals, clogged pumps, valves, and filters as well as failure of the hose itself. 
As you can see, proper selection of sizing is very important when specifying a hose for a particular application.
Critical components in O-ring face seal fittings and most flange assemblies are an elastomeric seal.
Measuring the length of a hose includes hydraulic hose fittings. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. This opens the hose inner tube to allow easier entry of the threaded insert.
As required by the Food and Drug Administration, sanitary or hygienic fittings and tubing must be cleanable, either manually or by clean-in-place (CIP) processes. The outer diameter (O.D.) Scott Schechtman is the National Account Manager at Brennan Industries, a leading manufacturer of Hydraulic, Pneumatic and Instrumentation fittings, adapters and accessories.
When selecting your ends or couplings, consider the size, material, and application. For example: Cut length and overall length are not the same. Then turn the hose -to-1-turn clockwise. Hose sizes are designated based on the inner diameter of the hose, which is the measurement of the straight distance between the two furthest points on the inner surface of the tube. The cost of fluid loss itself can be tens of thousands of dollars from one system. Different applications require different hoses. You may see a number like -5. Though seemingly basic, it is important to know the distinction between process manufacturing and discrete manufacturing.
Your email address will not be published. Let us know what we can do to keep you operating smoothly.
But not matching it to the compatible fitting that is specific to the application will only increase the chances of system failure.
For hose and tubing, first understand the compatibility of the fluid that is to be transferred with the material of the hose or tube and its required pressure. These factors have a primary influence on managing operational costs and achieving revenue goals. Maximum amount of digits: 6. Top subscription boxes right to your door, 1996-2022, Amazon.com, Inc. or its affiliates. You already know everything you need to know about hydraulic hoses since you undoubtedly read last week's blog post "Hydraulic Hose: What You Need to Know".
Shop products from small business brands sold in Amazons store. Some materials can damage the hose reinforcement and even the end fittings and seals all which may lead to sudden and catastrophic failure.
Regardless of the industry, and depending on the specific operating requirements, a single system can have both flexible hose and metal tubing. Whether you need special packaging, unique shipping, certification, testing, or tagging, Jason Industrial will help you get the product you need, when you need it.
For help finding the best hose for your project,contact ustoday to request a quote.
The principle behind todays modern hydraulic systems started in the mid-17th century when French mathematician and physicist Blaise Pascal concluded: A change in pressure at any point in an enclosed fluid at rest is transmitted undiminished to all points in the fluid. Hydraulic hoses are some essential parts of many hydraulic systems. 
If the hose is too large of inside diameter, the volume of fluid contained will be greater than needed for function of the equipment and routing of the hose may be difficult.
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In addition, the impact of downtime due to component failure can be costly. Even stainless steel can harbor bacteria in microscopic peaks and valleys in the surface finish. In the design of process equipment hydraulics, the goals are to reduce or eliminate frictional losses in transfer lines and equipment, promote optimal operating conditions and increase service life of the system. They transmit fluid from the pump to valves, actuators and motors, and generate the force and motion to make the system work. If it is a little too small, pressure may compromise the structure and integrity of the hose. Education, Going slightly larger ID will reduce the pressure loss (also known as pressure drop). Hoses, tubing and fittings are the critical elements of all hydraulic systems. There are several types of adapters, but each of them has specific, important guidelines to follow when it comes to tightening. All rights reserved. Some hoses are thicker and have more layers than others, and sizing must be exact. In addition, sanitary tube fittings must have surface finishes rated by its Roughness Average (Ra). You should therefore consider the hose length when calculating system pressure requirements. http://www.facebook.com/ProcessingMagazine, https://www.linkedin.com/showcase/27062974, Photo 125578758 Nostal6ie | Dreamstime.com, Software solves the tedious process of verifying data on multiple diagrams and drawings, Hose safety for food and beverage processing, Reliable pipes for aggressive chemicals when ECTFE is safer than PFA, Case Study: PVDF pipeline for fructose transportation. Your recently viewed items and featured recommendations, Select the department you want to search in, SINOCMP Hydraulic Pressure Test Kit with 5 Gauges, 5 Test Hoses and 13 Couplings and 14 Tee Connectors Hydraulic Test Gauge Kit Pressure Gauge Used for Excavators, 2 Years Warranty, (10-Pack) FJX-06-06 | 3/8" Hose x 3/8" JIC 37 Female Hydraulic Hose End Swivel Crimp Fitting.
These are key considerations when selecting hose or tubing material and length, as well as wall thickness and burst pressure rating. Consider the media or material that is to be transferred, the chemical resistance of the hose or tubing, and the working pressure and temperature. Yet, some manufacturers may have their own codes, so take your own measurements if you are unsure.
Here are some useful tips to help you achieve the correct size of hoses. Only digits are allowed. When you need assistance, contact your hydraulic hose supplier.
Fluid leaks can also cause equipment damage because of loss of lubrication, which creates premature wear and system failure. You cant tell the I.D.
For the compatible fitting, as with hose and tubing, there are a number of important factors to consider, including: Additionally, consider whether an elastomeric seal is to be used, such as an O-ring or gasket. For industrial hoses, it is most common to see the size in direct terms of the inch size. ), Size of hose or tubing (in some cases consider wall thickness). Stainless steel hydraulic fittings are best for food and beverage processing applications, while hydraulic fracking (which carries hydrochloric acid, oil and water) requires special high-pressure hydraulic hose assemblies. In addition, and as has been mentioned, the critical nature of component selection in food and beverage processing equipment is imperative to avoid contamination and unexpected downtime.
Torque bolts in a diagonal sequence in small increments to the torque levels listed in the table below. The inner diameter of the hose must be correctly sized to ensure proper fluid flow within the system. Sanitary system components must be corrosion-resistant and be free from pockets, threading or tight bends where bacteria can form or be trapped.
Processing systems in any application or market can be very complex, critical or sensitive. Place lock washers on bolts and insert through clamp halves.
Save my name, email, and website in this browser for the next time I comment. There are notable exceptions to this designation namely SAE 100R5, 100R14, and certain other hoses used in airbrake and refrigerant applications.
You can find this number on the layline or cut the hose and measure the I.D.
That is why components in these systems are required to withstand the harsh deep-sea environment and remain on the seabed without the need for maintenance for at least five years. STAMP: Size, Temperature, Application, Media and Pressure. Male threads measure from the thread ends. When replacing hoses and hydraulic assemblies, you should consider several things, and the most critical part of hose selection is getting the correct size. Regardless of pressure, it is also important to consider flanges where there may be a need to disassemble the connection for easy access to modify, clean or inspect the system. Careful consideration of the specific application must be made to assure the hose is properly selected for best durability and safety. Virtually all hoses made globally are made on inch sizes even if given a metric size designation.
Hydraulic hose adapters link hydraulic hoses to pipe and equipment that have different thread types or sizes. As hose length increases, so does the friction losses between the fluid and the inner surface of the hose, which reduces pressure inside the system. Too much flowrate by the hose being too small of ID can cause inconsistency, internal damage, and fluid leaks, while too large of hose can compromise the systems response output. If the hose is old, its layline could be worn, and you cannot read the information. Hose size is determined based on the inner diameter (I.D.
Subtract these two measurements from the OAL. In process manufacturing, goods are produced by combining ingredients, raw substances and supplies, using formulas or recipes such as in the food and beverage, chemical, petroleum and pharmaceutical industries. Most food and beverage operations are continuously producing large volumes of product.
Proper hose and tubing selection lowers cost of ownership and avoids downtime and unscheduled maintenance, which ultimately maximizes uptime and improves ROI of the system. Cut length is from the fitting collar end to fitting collar end.
This can lead to damage of seals, clogged pumps, valves, and filters as well as failure of the hose itself. As you can see, proper selection of sizing is very important when specifying a hose for a particular application. Critical components in O-ring face seal fittings and most flange assemblies are an elastomeric seal.
Measuring the length of a hose includes hydraulic hose fittings. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. This opens the hose inner tube to allow easier entry of the threaded insert.
As required by the Food and Drug Administration, sanitary or hygienic fittings and tubing must be cleanable, either manually or by clean-in-place (CIP) processes. The outer diameter (O.D.) Scott Schechtman is the National Account Manager at Brennan Industries, a leading manufacturer of Hydraulic, Pneumatic and Instrumentation fittings, adapters and accessories.
When selecting your ends or couplings, consider the size, material, and application. For example: Cut length and overall length are not the same. Then turn the hose -to-1-turn clockwise. Hose sizes are designated based on the inner diameter of the hose, which is the measurement of the straight distance between the two furthest points on the inner surface of the tube. The cost of fluid loss itself can be tens of thousands of dollars from one system. Different applications require different hoses. You may see a number like -5. Though seemingly basic, it is important to know the distinction between process manufacturing and discrete manufacturing.
Your email address will not be published. Let us know what we can do to keep you operating smoothly.
But not matching it to the compatible fitting that is specific to the application will only increase the chances of system failure.
For hose and tubing, first understand the compatibility of the fluid that is to be transferred with the material of the hose or tube and its required pressure. These factors have a primary influence on managing operational costs and achieving revenue goals. Maximum amount of digits: 6. Top subscription boxes right to your door, 1996-2022, Amazon.com, Inc. or its affiliates. You already know everything you need to know about hydraulic hoses since you undoubtedly read last week's blog post "Hydraulic Hose: What You Need to Know".
Shop products from small business brands sold in Amazons store. Some materials can damage the hose reinforcement and even the end fittings and seals all which may lead to sudden and catastrophic failure.
Regardless of the industry, and depending on the specific operating requirements, a single system can have both flexible hose and metal tubing. Whether you need special packaging, unique shipping, certification, testing, or tagging, Jason Industrial will help you get the product you need, when you need it.
For help finding the best hose for your project,contact ustoday to request a quote.
The principle behind todays modern hydraulic systems started in the mid-17th century when French mathematician and physicist Blaise Pascal concluded: A change in pressure at any point in an enclosed fluid at rest is transmitted undiminished to all points in the fluid. Hydraulic hoses are some essential parts of many hydraulic systems. If the hose is too large of inside diameter, the volume of fluid contained will be greater than needed for function of the equipment and routing of the hose may be difficult. Required fields are marked *. Sign In to access your account information.
In addition, the impact of downtime due to component failure can be costly. Even stainless steel can harbor bacteria in microscopic peaks and valleys in the surface finish. In the design of process equipment hydraulics, the goals are to reduce or eliminate frictional losses in transfer lines and equipment, promote optimal operating conditions and increase service life of the system. They transmit fluid from the pump to valves, actuators and motors, and generate the force and motion to make the system work. If it is a little too small, pressure may compromise the structure and integrity of the hose. Education, Going slightly larger ID will reduce the pressure loss (also known as pressure drop). Hoses, tubing and fittings are the critical elements of all hydraulic systems. There are several types of adapters, but each of them has specific, important guidelines to follow when it comes to tightening. All rights reserved. Some hoses are thicker and have more layers than others, and sizing must be exact. In addition, sanitary tube fittings must have surface finishes rated by its Roughness Average (Ra). You should therefore consider the hose length when calculating system pressure requirements. http://www.facebook.com/ProcessingMagazine, https://www.linkedin.com/showcase/27062974, Photo 125578758 Nostal6ie | Dreamstime.com, Software solves the tedious process of verifying data on multiple diagrams and drawings, Hose safety for food and beverage processing, Reliable pipes for aggressive chemicals when ECTFE is safer than PFA, Case Study: PVDF pipeline for fructose transportation. Your recently viewed items and featured recommendations, Select the department you want to search in, SINOCMP Hydraulic Pressure Test Kit with 5 Gauges, 5 Test Hoses and 13 Couplings and 14 Tee Connectors Hydraulic Test Gauge Kit Pressure Gauge Used for Excavators, 2 Years Warranty, (10-Pack) FJX-06-06 | 3/8" Hose x 3/8" JIC 37 Female Hydraulic Hose End Swivel Crimp Fitting.
These are key considerations when selecting hose or tubing material and length, as well as wall thickness and burst pressure rating. Consider the media or material that is to be transferred, the chemical resistance of the hose or tubing, and the working pressure and temperature. Yet, some manufacturers may have their own codes, so take your own measurements if you are unsure.
Here are some useful tips to help you achieve the correct size of hoses. Only digits are allowed. When you need assistance, contact your hydraulic hose supplier. Fluid leaks can also cause equipment damage because of loss of lubrication, which creates premature wear and system failure. You cant tell the I.D.
For the compatible fitting, as with hose and tubing, there are a number of important factors to consider, including: Additionally, consider whether an elastomeric seal is to be used, such as an O-ring or gasket. For industrial hoses, it is most common to see the size in direct terms of the inch size. ), Size of hose or tubing (in some cases consider wall thickness). Stainless steel hydraulic fittings are best for food and beverage processing applications, while hydraulic fracking (which carries hydrochloric acid, oil and water) requires special high-pressure hydraulic hose assemblies. In addition, and as has been mentioned, the critical nature of component selection in food and beverage processing equipment is imperative to avoid contamination and unexpected downtime. Torque bolts in a diagonal sequence in small increments to the torque levels listed in the table below. The inner diameter of the hose must be correctly sized to ensure proper fluid flow within the system. Sanitary system components must be corrosion-resistant and be free from pockets, threading or tight bends where bacteria can form or be trapped.
Processing systems in any application or market can be very complex, critical or sensitive. Place lock washers on bolts and insert through clamp halves.
Save my name, email, and website in this browser for the next time I comment. There are notable exceptions to this designation namely SAE 100R5, 100R14, and certain other hoses used in airbrake and refrigerant applications. You can find this number on the layline or cut the hose and measure the I.D.
That is why components in these systems are required to withstand the harsh deep-sea environment and remain on the seabed without the need for maintenance for at least five years. STAMP: Size, Temperature, Application, Media and Pressure. Male threads measure from the thread ends. When replacing hoses and hydraulic assemblies, you should consider several things, and the most critical part of hose selection is getting the correct size. Regardless of pressure, it is also important to consider flanges where there may be a need to disassemble the connection for easy access to modify, clean or inspect the system. Careful consideration of the specific application must be made to assure the hose is properly selected for best durability and safety. Virtually all hoses made globally are made on inch sizes even if given a metric size designation.
Hydraulic hose adapters link hydraulic hoses to pipe and equipment that have different thread types or sizes. As hose length increases, so does the friction losses between the fluid and the inner surface of the hose, which reduces pressure inside the system. Too much flowrate by the hose being too small of ID can cause inconsistency, internal damage, and fluid leaks, while too large of hose can compromise the systems response output. If the hose is old, its layline could be worn, and you cannot read the information. Hose size is determined based on the inner diameter (I.D.
Subtract these two measurements from the OAL. In process manufacturing, goods are produced by combining ingredients, raw substances and supplies, using formulas or recipes such as in the food and beverage, chemical, petroleum and pharmaceutical industries. Most food and beverage operations are continuously producing large volumes of product.