I didn't say yours was. Fold-out tables, a stop block, and a mobile base extend the usefulness of your miter saw. 3 years ago. Terms of Service Random Orbital Sander: https://amzn.to/2SBg5My In order to make sure everything was assembled squarely, I used a one-handed clamps as a spreader, squeezing the trigger with one hand and checking for square with the other. I then made a homebrew compass out of a scrap of wood, and marked the circle centered in the middle of the top. Latest Forum Topics, https://mwawoodworks.com/dust-collection-cart/. Only clean holes in this shop! I tend to be of the same opinion when it comes to supposed "How To's" that require purchasing plans, or exist only to sell the plans/tool/part required. no, just pass on it. 3D diagrams with detailed steps to build the project. Here are the tools I used specifically on this build (affiliate links): There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. I pre-drilled the holes and countersunk them first.
I drilled two 3/4 holes on either side of each spacer. It made the instructable just seem like an ad. Duststopper Kit: https://amzn.to/366LoZn This roll-around cart provides a single, stable platform for both a shop vacuum and the Dust Deputy. If you dont have a track saw you can use a circular saw and straight edge, but I recommend setting up in the driveway to make the cut to avoid poor dust collection in the shop. OK, next I moved on to the upper platform. Manage Consent. I ended up returning the reducers, and just resting the pip inside the foot. You can be creating precision mortises in no time using your routers motor and this handy shop-built machine. 
It is about 24 from the top of the feet to the top of my vacuum cleaner, and I thought it was about 12 from the bottom of the bucket to the lip that will hold it in place. No thanks, I'm not interested in the Woodsmith Plans Affiliate Program, 5 printable (digital) pages of step-by-step instructions, 15 full-color photos, illustrations and exploded views. Bosch Colt Router: https://amzn.to/2GwachE Here are some other videos you might enjoy! Thats shown in the layout diagram but not in the cut list. This will create the upside down J shape needed to reach up and over to the top of the cyclone. To prevent this, Oneida Air Systems designed its Dust Deputy kit a small, plastic cyclone separator which directs most of the dust and chips into a five-gallon bucket. Titebond 2 Wood Glue: https://amzn.to/2JmyJVp Seen one of those.. Well I'm sorry you feel it to be naked sales. OK, next I moved on to the upper platform. Milwaukee 2 Hole Saw: https://amzn.to/2Eh4RIx One dust collection cart completed and ready for action. I so need this for my miter saw - sick of having sawdust NOT get collected into the collector that's supposedly at the other end! This was a good time to go ahead and attach the casters to the cart. | Copyright
When coupled with a heppa filter and filter bag inside the shop vac, this thing is a dust terminator, nothing gets past it and my shop air is that much cleaner. In fact, unless you happen to have the same brand & model of shopvac, I suspect the instructions here are going to be far more useful than a set of fixed-size plans could be.
OMG! Tekton Socket Set: https://amzn.to/2ITDxTe, ////// MATERIALS USED You explained how to customize the dimensions to any shopvac. Come on, lets bring this thing home! I'm Matt and you can follow along as I [Build] new projects [Learn] new skills and [Repeat] the process. I marked the beginning and ending of the taper (these measurements will depend of the height of your shopvac) and I strike a line with a straight edge. I found a number of very nice designs, some of which were very complicated and included all sorts of storage space and things like hose reels. This helps tremendously as the clamps act as a pair of hands that allow you to work to assemble the cart freely and accurately. All of the information that you need to build our plans can be found in the standard plan. Guessing Ill have one just like it in the future. But (while I'll admit to instinctively cringing a little whenever I see an I'ble that's offering anything for sale) I really don't think it's fair to lump this one into that category.In this case (while I haven't tried actually following it yet, and probably won't until I figure out why my vac is spewing sparks like an old Blackstar action figure) it looks like the instructable is entirely sufficient in its own right, with the plans only offered as a shortcut. I charge a very modest fee for my plans primarily because I pay to have someone produce them for me thus it is a way for me to recoup my own ongoing costs. I also like the small footprint. Id love to have such a cool cart, but I didnt want this to be a project in itself. Again, pre-drill, countersink, and screw two screws per side. I just attached my shopvacs hose to the inlet on the side of the cyclone. I recently finished my version of a shop vac dust collection cart complete with an Oneida Dust Deputy cyclone.I really like this design for a couple reasons. (6) 1 1/2 Cabinet Screws Sanding Discs: https://amzn.to/2M98HWy The fine dust that these machine tools produce can easily clog vacuum filters. Google youtube plenty of free ones out there, maybe some by sponsored YTubers but thats okay. As John explains in his video, you cant use 2 PVC for the risers (which might have been a better fit) because the body of the vacuum tapers out slightly, and the verticals wont be straight. Thanks for subscribing! 
These were used to give the bungee cords a place to attach to the cart. Theres a total of 12 parts to this whole cart, so getting through these steps can be done in an hour or so! In order to make sure everything was assembled squarely, I used a one-handed clamps as a spreader, squeezing the trigger with one hand and checking for square with the other. Can find lots of free ones on youtube with detailed dimensions. Once your notches and tapers are cut, each side should look like this. I have a step-by-step walkthrough of the build along with materials on my website:https://mwawoodworks.com/dust-collection-cart/, You can also watch the full build video on my youtube channel. ; Step 3) Done!" Of course best, I would often look at the Brainwagon link on the SolderSmoke blog and just sigh. iPhone X: https://amzn.to/2VrCf64 | Do Not Sell My Data
As you tug the vacuum hose around, cleaning up or attaching it to one tool or another, it is just downright cumbersome. Duststopper Kit: https://amzn.to/366LoZn, (1) 2 x 4 3/4 Plywood I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. To begin assembly I positioned the two sides of the cart against the bottom panel and clamped them together with parallel clamps. Something for my dust collector and now I have it thank so much for sharing. (4) 2 to 1 1/2 PVC Pipe Reducer If you dont have a track saw you can use a circular saw and straight edge, but I recommend setting up in the driveway to make the cut to avoid poor dust collection in the shop. Once your notches and tapers are cut, each side should look like this. The entire system rides on the original vacuum, which means that it has no more footprint than the original. (We may receive commission when you use our affiliate links. I then attached the upper stretcher by setting it into the upper pair of notches. I could then attach my cyclone bucket to the cart with bungee cords. I then move the fence out to make the horizontal cuts on the notches. Instructables of the format "How to make an X: Step 1) Buy my X-inator. (4) Nuts I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. Come on, lets bring this thing home! A low-cost cyclone kit and this simple cart turn a shop vacuum into a top-notch dust collector that can go anywhere in the shop. shop vac
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(1) 1 1/2 x 6 PVC Pipe aaaaaaand, same for the bottom stretcher by setting it into the second pair of notches on the bottom. I then placed some glue on the spacers and inserted them making sure they were square to the front and back of the platform. -- Tyvekboy -- Marietta, GA .. one can never be too organized. I then attached the front lip in the same fashion. Want to add storage, organization, versatility and dust collection to your drill press? Once everything was square, I screwed the sides to the bottom. The final steps for assembling the upper platform were to create two spacers that would sit on either side of the cyclone bucket to hold it in place. I do not have any corporate sponsors for this work and purchased all the materials with my money. This was a good time to go ahead and attach the casters to the cart. I did some research on the costs and benefits of using them. The vacuum fit snugly in the cart (front, back and sides) and I had enough clearance at the top to get my hand over the handle of the vacuum so I could easily pull it out. In this 7 page PDF plan:1. I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. You want it all? The bottom of the cart was now fully assembled and so I wanted to do a test fit to make sure the vacuum fit. The kit attaches the cyclone directly to the side of the vacuum canister. You probably dont need to glue AND screw these into place, but I wanted to make sure I over-engineered this so I had plenty of holding power. Once I had manageable pieces, I cut out the blanks for the sides and bottom as well as the blank to cut all the stretchers and platform parts from. Latest Blog Entries |
I have one of the side-by-side carts ala ShopNotes. One idea I had was to run a second pvc pipe next to the first and plumb it into the inlet side of the dust deputy to allow the hose to be attached closer to its original height. By they way, I glued my sections of PVC together using epoxy to maintain good suction. I havent fixed the base of the risers into the feet yet. I just tightened the included pipe straps to fasten the bottom to the hose adapter. Recording to computer: https://amzn.to/2BWNH0j. Next I attached the platform front to the platform bottom with three screws. The obvious solution would be to build some kind of cart to hold both items together. I did this for two reasons. Thanks for posting it! While there were some designs for a completely DIY designs, and many expensive off the shelf systems you could purchase, I settled on using a cheap, available cyclone based extractor called the Dust Stopper which I could get for about $40 from Home Depot. I first saw the Dust Cyclone Separator Cart through a friends YouTube video and after years of clearing out clogged shop vacs every few days I was stunned! Check your email for details on how to get the project plans. I just don't understand the logic. I cut my PVC into lengths that worked for me based on the location of the inlet of my shop vac and the location of the top of the cyclone. Bosch Router: https://amzn.to/2Efi84h My Dust Deputy Deluxe came with this 90 degree hose adapter. I believe the sides need to be 3/4 wider than the base to accommodate the stretchers on the back of the side. To attach the shop vac to the cyclone, I went with 2 PVC pipe. I added a handle (left over from another build) to the front. I happily paid my money for the plans and am very happy to have completed this. It uses inches and feet for measurement. The Whole Enchilada Plan Bundle! But, as the bucket fills with chips, things can get unbalanced. 1/4 Straight Router Bit: https://amzn.to/2J8Ubgq This will tell you how deep the upper platform needs to be to hold your bucket snugly. The best way I have to do this is by using my track saw. To begin assembly I positioned the two sides of the cart against the bottom panel and clamped them together with parallel clamps. I pre-drilled the holes and countersunk them first. This is the one you probably want if you are in the United States, and it is the one we have traditionally offered on this website.
I then set the platform sides in between the front and back and secured them with two screws on the front and back side of the cart. This will be so helpful with the rest of my work. Make sure to watch my accompanying YouTube video of this build! I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. It's rather disheartening to me that you would purchase plans from a corporation or from youtubers making full time livings off of ad revenue but you would not spend $5 on my plans. I'm good with that. Reply This is a great, helpful, build! To cut out the notches for the stretchers, I used a magswitch as a positive stop and set my fence to cut out the vertical sides of the notches in a repeatable fashion (there are four total notches). Be sure to double-check the plan before building. I work for the govt and we make some custom stuff but we also borrow heavily from the open source community. I like telescope making, radio, and all sorts of other things. I also rounded the corners, and then used my new router table to smooth over all the edges. It fit with friction into my shopvac inlet. Stanley Powerlock Tape Measure: https://amzn.to/2IlJhGM It is a little plastic cap that you can place on top of one of the ubiquitous 5 gallon buckets you can get from the big box stores. He replaced his old, large shop vac with a smaller unit, but the footprint of the cart is still essentially 2x the footprint of the vacuum alone. Some people like the added convenience that comes from having detailed plans to reference and plans are viewed as a value proposition not as something that is absolutely required and thus charging for that added convenience is considered completely acceptable. Actual time spent doing the work (as opposed to going to Home Depot Twice) was about an hour, and Im slow. In your plans your cut sheet and layout doesnt match for the sides. The obvious idea would be to mount them vertically, rather than horizontally. I set out to build my own and here is my video showing you how I did it. I find it easy to wheel around my shop on those 3 casters and it fits in less than a 2 square foot area so I can easily tuck it somewhere out of my way when I dont need it. If Im interpreting this wrong, please let me know before I start cutting my plywood! I accomplished the perfect lengths of pipe purely by trial and error.
Air is sucked in the side, and swirls around, eventually settling into the bucket. This is a project you can do in one day to improve your shops dust collection. The next steps involve creating the tapered sides of the cart. It doesnt take long for the filter inside a shop vacuum to clog with dust. In the end you need one long vertical section of pipe that youll connect to a 90 degree long sweep elbow, one shorter horizontal section connected to another 90 degree elbow, and finally one very short vertical length of pipe. oneida Not fun. Bungee cords work great here because they hold the bucket firmly in place but are easy to remove when its time to empty the bucket. The International System of Units (SI), more commonly referred to as the metric system, is the alternative set of units that we have available for some of our plans. This helps tremendously as the clamps act as a pair of hands that allow you to work to assemble the cart freely and accurately. Built this the other day and it's absolutely awesome. So, I was looking for a simple solution when I stumbed upon this neat idea from John Builds It on YouTube. Finally I cut the tapers on the sides. Help us spread the word about Woodsmith Plans & earn money at the same time. This is a great instructable.
I really love this addition to my shop. What about simply sharing your knowledge or things you have learned in your hobby? Once I had manageable pieces, I cut out the blanks for the sides and bottom as well as the blank to cut all the stretchers and platform parts from. Recording to iPhone: https://amzn.to/2C0UshJ Thanks. You can follow me on Instagram, Facebook as well. I mainly use mine for the table saw so that height is easier to work around. Friction holds them in reasonably well, but I will probably get a small self tapping screw to fasten them more permanently, or maybe just wrap the ends with tape to increase the friction a bit more. My dust collection cart has less than a 2 sqft footprint and 3 casters making it less obstructive and easy to get out of your way! 1 year ago. I even added some hidden features that I think you'll want to try. They wheel around on four feet, each of which are topped by a cylinder that you can use to store the various wands and accessories. Then I marked the waste areas with a pencil and got ready to make the cuts! I did some quick measurements. The United States Customary System of Units (USCS or USC), more commonly referred to as the English or Imperial system, is the standard set of units for our plans. Thanks for watching my Dust Cyclone Separator Cart Video. DeWalt D745 Table Saw: https://amzn.to/2IQJJLl These will be used to fasten the casters at the end. I then attached the whole assembly to the cart using two rubber 2 pipe connectors. I guess we have to monetize things. I put 3 casters on it so it rolls around the shop real easily. It was a perfect fit. I simply used a hole saw to accomplish the task. The final step before assembly begins is to drill out 5/16 holes in each corner of the bottom panel. ; Step 2) Follow the plans instead of the instructions I don't actually provide here. I mean.youtube videos and all. DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. Bungee cords work great here because they hold the bucket firmly in place but are easy to remove when its time to empty the bucket. My dust collection cart is a pretty straight forward build. But here are some details from my own simpler build. I liked his idea, and wondered if I could do better. not a big deal. I find it annoying when instructables or YouTube videos sell plans with their builds. I marked the beginning and ending of the taper (these measurements will depend of the height of your shopvac) and I strike a line with a straight edge. Rode Video Mic: https://amzn.to/2VIBR2V My old WD12000 has a lot larger footprint, and would have a correspondingly larger cart. Step 3) Done!" On the Ham Nation podcast, or the perils of perpetual promotion. (4) 3 Bolts Again speaking for myself, you don't "have to have" the plans for anything I have published. This is a great project for beginner woodworkers looking to build their shops or experienced woodworkers who want to control every bit of dust in their workspace! Share it with us! Then I marked the waste areas with a pencil and got ready to make the cuts! In the end you need one long vertical section of pipe that youll connect to a 90 degree long sweep elbow, one shorter horizontal section connected to another 90 degree elbow, and finally one very short vertical length of pipe. There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. That's more what I see this website being about from the git-go. The next steps involve creating the tapered sides of the cart. I then repeated the same thing at the top of the cyclone. Building the Paulk Workbench, Part 3 | Table Saw Mount. Get every plan I offer in one bundle at a savings of over 65%! -- MAD F, the fanatical rhykenologist and vintage architect. are especially offensive, since it feels like a terrible abuse of an otherwise extremely helpful platform. I then placed some glue on the spacers and inserted them making sure they were square to the front and back of the platform. Here is a picture of what the system looks like, from Home Depots product page. 5 Gallon Bucket: https://thd.co/2IPr82g Detailed plans are not always needed to get a point across. Note: After your purchase, you will receive an email containing a PDF attachment of your purchased plan, as well as instructions for logging in to download the plan and access any other associated files and videos, which will all be located on this page. But just using a vacuum on the outlet port isnt optimal. I think it gives it a cleaner look and also theres one less hose flopping around. I enjoyed watching your process. This step is critical because it prevents splitting the plywood. LJ will not be held liable for the actions of any user. 12v Bosch Drill/Driver: https://amzn.to/2BWJHNl | Privacy Policy I do not see a contact us link and your QRZ address says it is no longer valid. Tasmota is a great system, and does indeed greatly simplify many things. But there is a problem. (8) Washers I, too, am mildly disappointed when an Instructable requires buying plans to make it work. I inserted the casters and fastened them with a lock washer and nylon locking nut. SUBSCRIBE to my channel here: http://bit.ly/2LQB1gi, Ridgid Shop Vac: https://thd.co/2RqqM4O But its totally workable, and is easy to move around the workshop. can even salvage most of it from a piece of shop furniture that will soon be decommissioned. Sliding Square: https://amzn.to/2Ef0mhv Next I attached the platform front to the platform bottom with three screws. You are selling the plans and give most of the instructions without the exact measurements. The obvious upgrade is to add a dust separator into the system.
Mark, do you have a contact email address? The front lip acts as a stop so the vacuum doesnt fall out of the cart. My dust collection cart is a pretty straight forward build. I simply used a hole saw to accomplish the task. Canon 50mm Lens: https://amzn.to/2COnzq8 Sign up for my monthly newsletter and get this 10 page downloadable set of project plans for free. I then bolted the endcaps to the top with some 1/420 screws that were about 1.5 long, and held in pace with some stop nuts. You Got it! I screwed each spacer in from the underside of the platform with two screws each. Finally I cut the tapers on the sides. I put my wand in its place and it was time to handle the final step of the assembly process. This results in less dust in the vacuum, which prolongs the life of the filters and the vacuum. I could then attach my cyclone bucket to the cart with bungee cords. I made a makeshift box around my vac to get the length and width of my bottom. The wet-dry vacuum pulls air from the center of the vortex, where it is much less dusty. I like it Ive been trying to come up John basically used them to hold vertical legs, which then bolted into a platform with a hole cut in the top that the dust extraction bucket could sit in. BAM! This will tell you how deep the upper platform needs to be to hold your bucket snugly. By they way, I glued my sections of PVC together using epoxy to maintain good suction. If you would like downloadable plans for this build DOWNLOAD PLANS HERE, My Website (full tutorials, plans, videos): https://www.mwawoodworks.com, My YouTube (all my build videos): https://www.mwawoodworks.com, My Instagram (behind the scenes stuff): https://www.mwawoodworks.com, My Pinterest (things I find inspirational) : https://www.mwawoodworks.com. // Then I marked out the locations of the notches that will accommodate the top and bottom stretchers. Such a joke, but with this collector, I can work without being covered in sawdust. iPhone Tripod Mount: https://amzn.to/2SzTd09 I feel like having plans available for my builds adds value to my offering but I don't have the time or skill set to produce them myself. They just have a place where you can order where to buy their end product from. I drilled two 3/4 holes on either side of each spacer. These come with additional shop diagrams that we drew when creating the prototypes. Then I marked out the locations of the notches that will accommodate the top and bottom stretchers. If you enjoyed this tutorial and found it helpful, you can see more of my work in the following places: My Website (full tutorials, plans, videos): https://www.mwawoodworks.com, My YouTube (all my build videos): https://www.youtube.com/c/mwawoodworks, My Instagram (behind the scenes stuff): https://www.youtube.com/c/mwawoodworks, My Pinterest (things I find inspirational): https://www.youtube.com/c/mwawoodworks. and cut them to their final lengths on the crosscut sled too. And, I've spent most of my life learning to be less easily annoyed. and cut them to their final lengths on the crosscut sled too. However, if you want even more granular detail to make your job easier, you should consider our premium plans. You can download the additional shop drawings that you purchased using the link in this box. I just don't understand the logic.Does there have to be logic to the spirit of volunteerism? The vacuum fit snugly in the cart (front, back and sides) and I had enough clearance at the top to get my hand over the handle of the vacuum so I could easily pull it out. I then cut out all the stretchers and platform parts. Im Mark VandeWettering. I work for Pixar Animation Studios, but thats not what this blog is about. Im a husband and father and grandfather. The only unforeseen issue (and additional expense) came when I realized that unlike Johns setup, I had built mine a little too high, so the 36 section of hose that came with the Dust Stopper wasnt long enough to reach. The whole cart has less and a 2ft x 2ft footprint so it takes up only about a couple more inches of floor space than the vacuum by itself. Only clean holes in this shop! There are just so many things in a full life. Next, I wanted to make a space to hold my vacuum wand that I use to sweep up my shop. About: Hi! I then used my drill press to cut 1/4 holes in the center of each of the black end caps.
I hope it helps you build yours. 1/4 Roundover Router Bit: https://amzn.to/2EgQRyC The bottom of the cart was now fully assembled and so I wanted to do a test fit to make sure the vacuum fit. The idea was that the reducers would fit on the outside of the feet, and then the pipe would fit inside the reducer and rise up above the vacuum, ending in a cap which you then bolt to the platform which was cut from some scraps of 3/4 plywood I had around. Nice build and video. And even if you had a separate dolly for the 5 gallon bucket to sit atop, youd be maneuvering two different items on rollers which were attached together with a stiff but flexible hose. Most any project can be completed simply by viewing the YouTube video or blog post if they are done right (meaning they were produced for educational value and not simply entertainment or inspiration). I then attached the front lip in the same fashion. Any thoughts on using 1/2 ply vs 3/4 I simply have more 1/2 on hand and with the price of lumber right now. PVC posts in the foot, caps hold the top of each post, and the bucket drops in. However, this does not impact our recommendations.). Im curious how easy it is to remove the bucket to empty the contents since the plumbing is rigid. It uses a feature of these Ridgid shop vacs. My Dust Deputy Deluxe came with this 90 degree hose adapter. (4) 1 1/2 PVC Pipe Caps You sure can charge for something you built that took hundreds of hours. I can say there are many projects here where there are no details but also no plans. (1) 1 Wood Screw, Canon 80D: https://amzn.to/2VHhzab One thing you cant see here is that I temporarily attached a scrap piece of wood under the platform so I didnt get a lot of blowout which hole saws are notorious for causing. I have paid for plans before but mostly from companies like plansnow.com and woodsmith or wood magazine and even Mathis Wandel and Issy Swan but from their youtube channels. I accomplished the perfect lengths of pipe purely by trial and error. Whats the procedure for emptying when full? DeWalt Corded Jigsaw: https://amzn.to/2XKbzOf Next, I wanted to make a space to hold my vacuum wand that I use to sweep up my shop. Once everything was square, I screwed the sides to the bottom. (1) 2 x 3 PVC Pipe But I discovered when I did a dry fit that the 1 1/2 Schedule 40 PVC actually was a loose fit inside the cylinders that cap each foot, and was a better fit overall than the reducer was to the outside. That's not what instructables is for. However, dimensions and other elements of the plan may vary between the metric and standard versions.