As you may have predicted, officially theres a different tool for them too, so thats another months spending money if you arent keen to crimp them with off-brand tools. So far, the 0.1" come out just about perfect.
When I cut open the contact crimped with the IWS-02B, contact and conductor are crimped nicely into a solid mass of copper.
h I ended up ordering the Iwiss IWS-3220M just to give it a try but the crimps came out to 1.15mm, too wide to fit the housing. 
The terminals are too tiny. To be more precise, other than the wire crimper, you also get a total of 700 wire terminal connectors included in the box.
Which generic tool would be better for it? https://www.molex.com/webdocs/datasheets/pdf/en-us/0304902012_CRIMP_TERMINALS.pdf. My trusty 63811-1000 doesnt even rank. Another issue I noticed is that the contact ends up bent vertically a little too, due to the awkward un-crimped shape of the contact.
Contact and header part numbers are for the most common Tin plated types. And just like more expensive options, this budget offering allows you to crimp wires with a size ranging between AWG 10 and AWG 22. (Which seem to approximate US sizes from AWG 20 to AWG 14 or 1 to 5 kcmil). To get a result like the tool has to have tolerances within thousandths of a millimeter which wouldnt be the case for a generic tool. Crimp dimensions inch/Ga.
I cannot afford to buy tons of tools for every situation so am looking at a system that will suffice with decent quality, is modular, and wont totally bankrupt me. Does ANYONE make a generic Service Tool type crimper with narrow nests, say 0.8, 0.9, 1.0, 1.1, 1.2, 1.3mm, but a nice thick (say, 3.5mm) jaw? Over the years I have received hundreds of emails from people asking me to identify obscure connectors.
Any thoughts? White housings are for UL94-0 fire safety compliance, i.e. https://www.harborfreight.com/throatless-shear-38413.html Unsurprisingly the current tools are very expensive. Agreed, an unlikely use-case. I personally like these wire-to-wire connectors as they feature a lock and relatively small footprint. Could be the grounding pins are used for some specific grounding connections, no idea. Gold-tin mating is a no-no (corrodes over time), so gold is not always the right option when mating to non-gold. You will find the Haisstronica wire crimper to be quite similar to most other options offered in its class that have a similar pricing. I dont want to dish out $300+ for the official crimper, so I was wondering about whether an Engineer-PA09 would do the job. For tooling, I used eBay for the crimpers but Arrow for the insertion and removal tools; they were a decent amount cheaper there. Not too bad of a result, however not quite enough force on the conductor part, this is a bit of an issue under heavy load as the thermal camera image at the top of this article shows. 
in male housings they dont flop around risking bending on mating. My bad. verified purchaser. It tends to cost around $70-80 and has to be ordered from Japan. That will make me more clear when i will use them actually. https://www.aliexpress.com/wholesale?catId=0&initiative_id=SB_20211208084959&SearchText=semi+automatic+crimping+machine. I use the 2.5 tooth for 16-gauge insulation and the 2.3 tooth for 16-gauge conductor (CCA in my case). its a cheap no-brand type) assume its brass. BIG Order Form The wire crimper from the brand you can see is an ideal tool for harnessing cables and wires effortlessly. The dies can easily be changed by sliding them out of the frame no tools required.
I have both of them too and.
They crimp more like Mini-PV contacts with an O crimp on the insulation. Ive not been able to identify a well-known manufacturer who produces these with the longer (superior) polarising ribs. Your effort is appreciated! PCB headers are loaded with large female contacts which look distinctly different. Probably not worth considering then. 
The problem was that I had mated contacts from two different eBay sellers with differing plating. Home Some fow I need to connect it to a 14wat ffc ribon cable. verified purchaser. Wirefys wire crimper comes at the 2nd position of this listicle as this is a highly versatile and highly reliable wire crimper which is to be expected at the given premium price tag. I also have an HT-95 and it works just fine with the female terminals. All my new-gen Pressmaster Molex tools are set to 3. Because the more versatile tool is wider, it can crimp the full wire barrel on the 0.1" housing crimp pins rather than just part of the wire barrel. Thanks. I bought these to use with some small crimps that came with my RepRapPro Mendel Mono printer kit. Price, 2 position plug & socket less than USD1 each. As someone who builds a lot of electrical things, one of the perhaps most unexciting yet fundamental subject areas isconnectors. It's very easy for something to shift a little out of place which spoils the crimp.
See I wonder whether theyre similar, are they inter-compatible? There is a minor extrusion on the underside of the terminal obviously because the die is so small but nothing that I would call a fatigue point or similar. The difference is that it has a simpler design for the terminal locator and it does a double D insulation crimp instead of an overlap crimp. Sargent CT 1026 for the superseal and CT 1027 for D-Subs. http://forum.corsair.com/v3/attachment.php?attachmentid=13282&d=1380018961. If I were to start over, I would probably use these connectors in place of several others I commonly use, this is because it is truly a do-it-all connector family. Thanks for the reply. Any suggestions very welcome. These connectors come in an unadvertised variation which increases the contact rating to 31A with wire sizes up to a massive AWG 10. We welcome your comments and suggestions below. I find it a little difficult to insert the contacts into the tool,so not so great for usability, In any case, these wire sizes are far too puny for the monster size and carrying capacity of these connectors. by Member #1743367
I will begin that process today. This tool has a round die on BOTH crimp barrels. Now https://bandc.com/product/open-barrel-crimp-tool/. Thanks for your super useful reference page! Compatible with wire sizes of AWG 10 to AWG 22, Compatible with wire sizes of AWG 8 to AWG 22, Large kit of wire crimpers and connectors, Compatible with wire sizes of AWG 10 to AWG 20, Includes an accessory pack of heat shrinks, Suitable for professionals and DIY enthusiasts, Perfect for heat shrink connector terminals, In case that you want a simple and straight forward wire crimper designed for long term usage, then the, If you are on a tight budget and looking for an affordable and value for money wire crimper, then you can consider going with the. This having been said, I would recommend soldering in scenarios where connectors are carrying significant current, and the manufacturer tool is unavailable (see below). Modify your browser's settings to allow Javascript to execute. It has no frequent consumer uses, but is often used industrially for battery connectors, chargers, large motor controllers, DC power supplies etc. I have no idea if this is a reasonable technique or how long it will last, but at least its giving me a solid connection in the short term. about 7 years ago If not, again its totally fine I understand . The MDPC CTX3 looks like a re-badged SN-28B for double the money. (There seems to be no information on the SN-48B.). Happy hacking! Despite its ostensible obsolescence by its original floppy drive use-case, this type of connector lives on as a sundry power connection for a variety of items which people install into their PCs requiring only a small amount of power. https://panconcorp.com/product-category/pancon-connectors/mas-con-100-idc-wire-to-board-connector-system/. Engineer PAD-11. I find keeping around some two and three position ones are usually a good investment.
beryllium alloy however these tend to only be found in very expensive contacts (for example genuine Mini-PV). Is a piece of rubbish made of some kind of brittle metal. Those both look pretty rare or expensive. They crimp perfectly with the 91504-1 tool mentioned below, despite it not being intended for this purpose. Similar types are made by both Harwin and Molex. Contemporary power supplies still also include this type of connector and adapters to it from other types of connector are still sold in reasonable quantities. If you need something durable and reliable you have to look at originals or a different family which of course is going to cost more. Molex 64016-0201 will also work with SL terminals as well as a few other Molex connector families, it is a service grade tool and costs about half the price of the other two more expensive tools. Instead I end up using my Fluke TP88s for both tasks, and rightly deserved to be slapped for it. verified purchaser.
R/C servos use dupont connectors and standard sized servos use 22AWG leads so I wouldnt say that 24AWG is too large. Ive noticed that a lot of R/C hobby servos now use these instead of the Mini-PV knockoff. This tool is wide enough to crimp the full wire barrel of the JST RCY crimp pins. Did the Knipex 97 49 44 do the job for the DuPont style connectors?
If the mating contacts carry enough current, the localized heating can accelerate the corrosion process. quick disconnect). Ahhh, I see. Looking at photographs (not diligently reading specifications and technical drawings), Molexs Micro-Fit and TEs Micro MATE-N-LOK appear to resemble each other. I dont have any budget tool recommendations for these at this time.
The image below from the Working with Wire tutorial shows two tools designed for crimping spade connectors: Whether it's for assembling a kit, hacking an enclosure, or creating your own parts; the DIY skill is all about knowing how to use tools and the techniques associated with them. Sorry Im back again (even when I try and Google an answer your page comes up the top). Unfortunately there is no standard male connector in the KK 254 family, but this hasnt stopped a slew of unofficial connectors from being produced. Is the largest die on the SN-58B actually usable for anything? However, this wire crimper is a bit on the larger side which not everyone may prefer. Available in single and dual row configurations. When I cut open the contact crimped with the recommended tool, all of the conductor strands fell out.
Half measures arent generally a good idea when youre dealing with something that carries the kind of power these are designed for. This ensures you can ensure right amount of force is applied based on the project. On the down side, I'm using them to crimp 22 gauge pins onto 22 gauge hookup wire, and occasionally the pin gets stuck in the pliers. Those of you who are on a tight budget can go with the Hiltichi wire crimper since it is the cheapest option stated here. The male side of the connector has a shroud that snaps over the housing. HTR 8519B is an old Molex SL crimper that shows up for cheap on Ebay a lot because nobody knows what it is and Molexs site has no documentation on it (they do have a cross reference though which is how I discovered this) It seems to be meant to do 22-28 AWG SL and C-grid terminals and cross references to 4 other tools two for c-grid and two for SL.
The red and black wires Ive shown are AWG 14. Phosphor bronze contacts are generally regarded as superior as they are harder and retain their tension for significantly longer.
At 18AWG its not an issue, but since the Mini-Fit Jr. can go as big as 16 I was wondering if the Engineer can manage. I achieved the best crimp when the wings of the terminal would roll back into the wire. Is it possible to get a kit with the various housings, contacts and tool? A 4 die tool for smaller contacts. Even though you do get a decent build quality from it, you do not get any warranty with it due to the given affordable price tag. On the datasheet it says TERMINAL TO BE USED WITH (0.64)/.025 SQUARE PINS but doesnt explain why this is and its easy to miss. Conductor crimp on larger types is its strength so for example if you are crimping M/jr with something else, then come in and tighten it with the Hozan afterwards.
This is a good source for quality dupont terminals, these guys specialize in selling servo connector supplies to the R/C hobby. Annoyingly (and predictably) there is a brace of different tools for FASTON contacts, for example, there are at least four tools for .250 contacts, and .187 contacts have a different tool too. verified purchaser. Any experience or thoughts on this? I tried the Hozan P-707 but I cannot get good crimps out of it at all unlike the Engineer PAD-11 where I get good crimps everytime. This connector family includes a rather uncommon member: A single position housing.
The graphic on the right is the typical result of an off-brand tool.
See all skill levels. @Scott Evans very good tip! For starters, you get a total of 3 crimping cavities with this wire crimper. Beyond this, these are an expensive relic.
Log Out Id guess that esp. (Crimping it directly in the PA-13 bananas it badly.). The Titan 11477 wire crimper comes at the 1st position of this list since you get a high-quality wire crimper without paying a lot of money. Ah man I wish these tools would provide a slightly stronger conductor crimp, it would be a perfect result for 20. The HT-102 is fine, but the HT-95 anvils wire crimp area are too long and crush part of the contact. Ive looked over the JST ranges: XA, XH, SM, PH & RCY but they see to be W2B only. I ordered pins for these based off another review and found that these pliars crimp very consistently, though, the jaws seem to be just a hair too narrow, and always miss part of the crimp. I just buy the connectors, housings, and contacts usually as needed from Digikey. I have been studying JST and Molex catalog for some time and until I found your guide, I almost wanted to write an article on this myself. I set mine to 0 and it wont pull from the terminal without breaking the wire so I think that is fine haha. images are CC BY 2.0. Required fields are marked *. Wish Lists There is one more helpful article on this. I am working on a project where the device consist of sensors, steppers, stepper drivers, switches, power supply and arduino mega. If you dont have the tool, I would suggest carefully soldering contacts unless youre looking to start a fire. verified purchaser. These are an option for those looking for something in the form of DuPont style connectors, but better quality, and cheaper than genuine Mini-PV connectors. Just found another tool for Mini PV pins, the Berg HT-114, its an odd looking tool, apparently a set of wire cutters with an 22-26AWG Mini PV crimp die built into the handle. Effectively a jumbo version of the KK .100 connector, this is another very common wire-to-board connector of which compatible connectors are made by a large number of manufacturers. Trying to summarize the great wealth of information you provide, and price within reason aside, if one is looking for a general purpose crimping tool for some of the more common wire2board connectors: dupont/mini-pv, molex SL, Minifit jr, KK 254/396, jst-re/ph/xh/vh at gauges awg27 awg23, as of end 2020, would your first choice still be be the Hozan P-707? In such situations, you can use a pair of pliers to gently squeeze the wider axis of the barrel into a more cylindrical shape that will slide easily into the housing.
Would you know if JST PH (2mm) and Molex Micro-latch (2.0mm) are compatible? Since for my simple project Im only making a simple 2 pin connector to turn power ON on a PSU without a motherboard, dont think it matters.
Whatever you set it to, you arent going to get a pull. https://www.te.com/global-en/plp/commercial-mate-n-lok/X25kxTd.html. Google mate gold to tin. When crimping the pins, make sure the locking tab is not between the dies of the crimp tool. by setsem I assume, but may be wrong, the lower conductor half of the P-707 could be used for smaller AWG terminals requiring a B-shape crimp for their insulation, as f.e. To allow you to crimp different sized wires, a single wire crimper will have multiple crimping cavities where each one of them has a different size or thickness rating. A commonly used heavy (50 amp) power connector. Unfortunately, I came here looking to identify a tiny soldered SMT connector that has 6 pins on a 2x3mm mating head, so not really the right scale.
Weekly product releases, special offers, and more. It seems to be quite popular in the pinball community: https://www.google.com/search?q=BCT-1+site:pinside.com. I suspect the JST to require? Microfit, Mini-Fit Jr, E.I., KK .156, Mate-n-Lok, .187 FASTON, JST PH. But if you want to get a wire crimper that is highly versatile in terms of its supported sizes, then you can also find a few options that have close to 20 crimping cavities. Perhaps the grounding pins are a little longer? Mini-FIt Sr in recent years has become my go-to for big DC power connections. Back when I first started using crimp connectors, almost everything I built made use of cheap no-brand contacts with no particular care as to what they were plated with (not that it was ever specified anyway). Despite my dislike of Molexs polarisation design I dont use the more common no-brand types anymore as several years ago I had a bunch of them fail after 18 months due to corrosion on the mating surface. I keep a small stock of these for high voltage applications, as they safely handle a 230V 13A load (UK max socket outlet) without breaking a sweat. Is there an alternative tool that will do the same? Its compound hinge amplifies the crimping force, meaning you can have as much as you like, you can even crush the contact into two if you so desire. This over the 100 individual contacts plus several test crimps and bad crimps. They worked flawlessly and they seem quite well built so I suspect they'll last for a while. I have about 200 male and female contacts, then a bunch of 2 and 3 position connectors. This means that terminations subject to continual mechanical stress are going to last a lot longer. It crimps the conductor and insulation in a single action, with the ratchet double hinge mechanism providing good force on the conductor part. That make this method non-viable for production use; except under very controlled conditions with connectors that are designed for soldering. Dont end up like me with 80+ original tools.
The regular pin has a total length 16.7 mm (~4.8 mm for the mating part), while the grounding pin has a total length 20.2 mm (~8.3 mm for the mating part). Costs around $350 brand new. I do not have time for this!
http://php2.twinner.com.tw/files/goodjob/TY5081,2,3,4series.pdf. I have some odd looking crimp connectors, flat, forked blade with a normal wire crimp looking tangs on the wire-side. Molex only ever produced a 6 position variety of this connector, as this was the only one which came to be incorporated into the XT/AT standard. The Sargent tool is a pretty good universal style crimper for wraparound style insulation wings, just crimp the wire and insulation separately. Read the manual. Thats close to generic #22 insulated wire I have which measures 0.060. However, the sturdy build quality does result in pretty heavyweight for portable usage. Their professional grade crimping tool comes with efficient ratcheting mechanism which ensures uniform solid crimps. Note that I do not recommend buying these. Waytek carries a huge variety of crimping tools ranging from economical and ergonomical wire crimpers to heavy duty and specialty crimpers for, Molex 063811860 Hand Crimp Tool Waterproof MIZU-P25 Terminals, Deutsch DTT-12-00 Crimper, Crimps 14-12 Ga. Terminals, Closed Barrel Terminal Crimper, 18-14 Ga., Contact Size 16, Sargent 3107 DTCT Ratchet Crimping Tool for Deutsch Terminals, Closed Barrel Crimp Tool, 22-20 Ga., Contact Size 20, Deutsch DTT-20-00 Crimper, 20-16 Ga. The correct way to align the terminal seems to be with the back end of the connector box lined up against the gate.